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VIS102 FT Historian SE 历史数据库 和FT VantagePoint 企业制造智能平台简介
Visualization Business
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FactoryTalk Historian SE 历史数据库
[讲解者请注意: 这些页面上的注释,仅仅是为了就这些幻灯片上我们想要表达的内容而 激发您的思考。 你应该加入自己的内容,并对这些注释做适当替换。 你将会注意到某些幻灯片是”自定义“幻灯片。 你可以选择以这种方式使用,或者取消 这些自定义,以适应你的演示方式。 为使自定义动画与每个幻灯片的注释同步,当讲 解者希望通过“单击”使自定义动画或页面向前时,我们会在行首使用 符号。 当然,在注释中你会在括号中发现一些类似信息。 这些是给你的提示,我们不建议与你 的听众分享或读给他们听。]
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FactoryTalk Historian –产品概述
1.概述 2. 应用范围及主要特点 3. 趋势图和可视化 4. 报表和分析 5. 配置和管理 6. 系统架构 Copyright © Rockwell Automation, Inc. All rights reserved.
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如何应对挑战? 必备的系统数据资料 减少制造成本 改进制造业的灵活性 改善质量 减少制造业前置时间 减少成品库 改进了排程规范
提高了生产能力 减少原材料的投资 减少WIP库存 最优等 前三等 其它 A Aberdeen study about what areas make Good manufacturers Best in Class. All these areas require information, so data and Historians are getting more and more important. Not less important. This list shows some of the challenges manufacturing is faced with today. Historians are a part of the solution for every area. 必备的系统数据资料 资料来源:Aberdeen集团,Mfg Perf Mgt2,2006 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
制造业Historians的应用 Historians可应用于多种行业及应用场合: 消费产品,食品和饮料,汽车,生命科学 流水作业,包装原料发送,等等 Historian的主要利益: 捕获和处理高速的时间序列数据 存储在中央( Site 或 Enterprise )数据库中,用于将来分析 Historical数据用于: 通过计算、统计处理、质量控制等进行分析 支持业务和运营分析: 数据趋势图和表格 将数据转化为信息! Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
传统Historians的缺陷 对混合和离散应用的支持 事件和过程数据的混合是很困难的 信息模型缺少背景 缺少制造/业务模型 难于转换利用数据,以增加财务收入 组态和设置繁琐 多次定义标签(控制器、OPC、HMI、Historian) 不同控制器环境下的数据管理技术不一致 性能和保真度 现有网络技术的带宽管理 不完备的数据产生、存储、转发和隔离的企业模型 数据收集速度受网络性能限制 –对事件类型的数据需要通常类似“背板”的性能 How can we make it better – believe there is room for improvement Current deployment technology have inherent limitations, that if overcome can significantly improve the technology Mature technology - Traditionally a Process application Captures time-series data with no relationships to other than the machine/device capturing from Most vendors are NOT automation controls vendor -> need to keep up a large list of interfaces -> no ease of use More and more data, requires more and more bandwidth Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
新理念 – 分布式策略 So overcome these shortcomings, at Rockwell Automation we believe we have come up with the right solution: The Distributed Historian Strategy Building on the traditional Plant/Site Historians, aggregating data to a central Enterprise Historian, but more importantly capture the data at the birthplace with an Machine-level Historian that sits in the control device capturing data at backplane speeds. We believe that capturing more granular data is better Distributed strategy creates choices – Technology of choice, not Technology of Limitation. 企业、工厂、机器/ 设备的深层信息 Copyright © Rockwell Automation, Inc. All rights reserved.
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信息准确,实时性高,保真度好,可应用性强 …
新理念 – 分布式策略 管理 Historian 企业版 监控 Historian厂级版 …. For the right data at the right place. An Operator looking at the Historical Process Data from the machine directly in the HMI A Supervisor looking at the Plant Historical data for making plant-wide decisions A Manager looking at an aggregated picture of the key KPI’s from each plant, and evaluating plant performance, etc. 1. Presenting the data in context for more efficient decisions making - this hits that agility bullet up front. 2. This slide also hits the centralized storage need supporting the standardization requirement 3. This slide could also support and describe how an enterprise model supports a enterprise quality program. 操作员 Historian 机器版 信息准确,实时性高,保真度好,可应用性强 … Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
战略合作伙伴 领先的自动化和信息解决方案 方案供应商 自动化和控制专业技术 解决方案平台 实时性管理软件产品 技术供应商 历史数据和关联专家 产品平台 So what is the nature of the partnership and why does it make sense? Rockwell Automation decided to partner with OSISoft to help accelerate the Distributed Historian strategy. This alliance provides Rockwell with access to a world-class OSIsoft technology platform; OSIsoft’s relationship with Rockwell stems from our common vision to make this technology more extensible, more available, and more tightly integrated across an entire suite of manufacturing software solutions. It also presents an opportunity for new customers to experience the OSIsoft platform and existing customers to expand the scope of the deployments they already have. As a technology provider, OSIsoft focuses on delivering off-the-shelf software products that support almost any operational environment. Partnering with Automation solution providers like Rockwell offer a unique chance to best-of-breed products into a fully integrated solution that will deliver business value at any deployment level. Key takeaways: Two global industry leaders Solutions vs. Products Control Layer Expertise vs. Historian data layer expertise Explanation to Product Platform: OSIsoft sees themselves as not supplying applications, they have application providers to help their customers with that. They provide a series of products on top of their infrastructure that can be used together with other products and tools to put applications together. 强强合作创造双赢解决方案 Copyright © Rockwell Automation, Inc. All rights reserved. 9
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
通过融合OSI PI技术… FactoryTalk Historian Site Edition构建在OSIsoft的PI企业版服务器之上。 灵活的数据服务功能 完整的数据档案服务 绩效方程 累加器和存储器 重新计算能力 批处理子系统 ACE(先进的计算引擎) 数据存取服务器(ODBC / OLE / OPC) 实时SQC 自动点同步(APS) 全面的数据压缩和过滤(高性能) 基于市场领先技术的罗克韦尔软件解决方案 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
扩大优化FactoryTalk 罗克韦尔自动化通过FactoryTalk服务平台扩展其可用性、能力及深度集成。 FactoryTalk实时数据和目录 FactoryTalk安全和激活 FactoryTalk审计和诊断 采用FactoryTalk的好处 与罗克韦尔自动化控制系统的深度集成(集成架构) 高级互操作性、重用其他FactoryTalk应用 Copyright © Rockwell Automation, Inc. All rights reserved.
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FactoryTalk Historian的基本原理
一个完整的现有系统用于: 高级分析的数据采集和数据源 作为将过程数据融合到事件数据和生产数据的基础架构 可定制和可升级 现场级设计和容量 从简单到复杂、从小型到大型 来自任何制造商的绝大部分设备的可靠 24/7数据收集 高度可升级和高度实用的平台 通过Excel插件和FactoryTalk View SE插件产生熟悉的报表 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
应用范围及主要特点 1. 概述 2. 应用范围及主要特点 3.趋势图和可视化 4.报表和分析 5. 配置和管理 6. 系统架构 Copyright © Rockwell Automation, Inc. All rights reserved.
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FactoryTalk Historian特性集锦
减少“解决方案时间” FactoryTalk深度集成 自动发现和自动配置采集点 丰富的客户端访问方式 包括FactoryTalk View的趋势 时间序列数据存储,内核为PI企业版服务器 过滤:例外(Exception)和压缩(Compression) 开发工具 分析框架 先进的计算引擎 ODBC / OLEDB访问 高度可升级的解决方案 THIS IS A SUMMMARY – POINTS WILL BE REPEATED FOR THE NEXT TWO SLIDES !! Reduce Time to Solution On top of a Integrated Architecture/FactoryTalk environment, the Premier Integration will reduce the time to implement a Historian; The data sources will already be defined in the directory, the data sources will be known, and subject to auto discovery. The knowledge of the Rockwell data sources and the structure of the data, will allow the Auto-configuring system to configure these will minimal user interaction. The system will literally be up and running in an hour. Rich client access On top of the two new clients: FactoryTalk Historian DataLink and FactoryTalk Historian ProcessBook, the premier integration will integrate to the complete FactoryTalk suite of applications: View, Metrics, Batch, ProductionCentre, etc. The first release is integrated with View, with native trending and advanced ProcessBook content to run in View Time Series Data Store With a Time Series Optimized data store, as opposed to a relational data store, the system will perform more efficiently. Both in archiving the data in the database and retrieving the data from the database. It is not optimal to store non-relational high-velocity data in a relational database – the relational database is geared towards handling relationships not high amounts of process data (millions of records). With the Dead-banding and compression built in, the system is even further optimized to store high amounts of data in a small space. Development Tools With the different development tools built-in, it is possible to develop advanced applications to capture and process time-series data in numerous ways. Highly Scalable Solution It is possible to both scale up to a very high amount of data points: Tens of million of points on a single 服务器 (Quad Processor), and hundreds of millions of points on a multiple 服务器 farm. 服务器 and Interface redundancy built in. Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
新技术 优势 易于安装和组态 自动发现控制器和标签 自动配置已知类型标签 时间序列优化的数据库 而不是关系数据库 与FactoryTalk服务平台的高度集成 FactoryTalk实时数据和目录、安全和授权、审计和诊断 FactoryTalk View 的趋势和集成 容易和其他FactoryTalk产品集成 丰富的客户端类型– 包括FactoryTalkView、 SQC和Batch Easy Install and configure Up and running in hours instead of days and/or weeks/months Time series optimized database It is not optimal to store large amounts of Non-relational data in a relational database. A relational database is good at storing and retrieving records and structures of records with relationships between them. It is not very optimal in retrieving a million records on order to show a simple trend in a report. Tight integration to FactoryTalk Services Integrated with six (6) out of seven (7) Services Integrated with FactoryTalk apps, FT View being the first Rich set of clients Including existing FactoryTalk apps, and new apps added from the OSI portfolio Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
新技术 其他的优势 时间序列数据的事件框架 冗余和高可用性 可伸缩性 丰富的第三方连接 计算引擎 绩效公式,累加器和先进计算引擎 Event framing of time series data Event framing gives the data meaning. Just having years and years of time series data on process variables, doesn’t make the data very valuable. Events add value to the data: What was the temperature trend during the heat-up of the process? What was the flow-rate during the tank empty phase? etc. The Batch Database will provide event framing capabilities to the system. Redundancy and High Availability The Historian has a very high level of Redundancy and High Availability, allowing for redundant data capture, store and forward, and High availability access for clients. Scalability The system is also highly scalable, with single 服务器s with very high amounts of data points, to 服务器 farms with even higher point counts. Rich 3rd party connectivity With both existing FactoryTalk capability and new Historian interface capability, the system has a very right set of 3rd-party connectivity, allowing customers to capture data from a large number of 3rd party PLC’s, DCS’s and SCADA systems. Calculation Engine With the Calculation capability of the new 服务器, customers can expand the value of the information with Performance Equations to perform standard math equations on all the data points, with Totalizers to perform statistical calculations on the process data such as time weighted means, totals, min, max etc. If this standard math functionality is not sufficient, the Advanced Computation Engine can be used to perform advanced calculations on the data based on rich set of programming languages through Microsoft Visual Studio .NET Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
FactoryTalk深度集成 Historian Looking at Premier Integration FactoryTalk Historian is integrated with six (6) out of seven (7) possible services in the FactoryTalk Services Platform Copyright © Rockwell Automation, Inc. All rights reserved. 17
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时间序列优化数据存储 经过例外处理和压缩过滤,能反映实际趋势所需要保存的数据点显著减少。 FactoryTalk Historian 服务器
经过压缩 数据源 (DCS, PLC) FactoryTalk Historian 服务器 接口节点 经过异常事件 (死区) 原始数据 On top of being a more efficient datastore by not being based on a Relational Model, the Historian has further optimizations based on compression and dead-banding. The raw data goes first through a dead-banding filter on the Interface Node, to only pass through changes to the data. The data is then passed through a compression filter that basically looks as how few data points are required to show the same graph. The method reduces the data required to represent the same trends down to a tenth or less in most cases. 经过例外处理和压缩过滤,能反映实际趋势所需要保存的数据点显著减少。 Copyright © Rockwell Automation, Inc. All rights reserved.
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Filtering – Exception Test
Data Source (DCS, PLC, etc.) FactoryTalk Historian Server Interface node Exception Test: New values outside the box violate the Exception Test. The Exception Test is performed by the interface. When a value violates the Exception Test, this value and the previous one are sent to the Historian Server. Currently defaults to 1% of span. Raw Data Copyright © Rockwell Automation, Inc. All rights reserved.
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Filtering – Exception Test
Data Source (DCS, PLC, etc.) FactoryTalk Historian Server Interface node When a value passes this test, that value and the previous value are reported. Why? To have a better representation of the actual tag behavior. Passes the Exception Test Previous value Trend if previous value is sent Trend if previous value is not sent +/- Excdev Raw Data Snapshot value Time Copyright © Rockwell Automation, Inc. All rights reserved.
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Filtering – Exception Sample
Data Source (DCS, PLC, etc.) FactoryTalk Historian Server Interface node E E P E E E E Raw Data E P E P E E P E Time E: Exception P: Previous Copyright © Rockwell Automation, Inc. All rights reserved.
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Filtering – After Exception
Data Source (DCS, PLC, etc.) FactoryTalk Historian Server Interface node After Exception After Exception Copyright © Rockwell Automation, Inc. All rights reserved.
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Filtering – Compression Test
Data Source (DCS, PLC, etc.) FactoryTalk Historian Server Interface node Compression Test: If a value between the last archive event and the current snapshot is outside the box, the current snapshot violates the Compression Test. In this case, the value preceding the current snapshot will be archived. The Compression Test is done by the FactoryTalk Historian Server. Compression can be turned off with the Compressing attribute. Currently defaults to 2% of span. After Exception Copyright © Rockwell Automation, Inc. All rights reserved.
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Filtering – Compression Example
The compression algorithm is performed on new snapshots to determine which data is kept in the PI archives. A A A A A A A Time A: Archived Value Copyright © 2008 Rockwell Automation, Inc. All rights reserved. Copyright © Rockwell Automation, Inc. All rights reserved.
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Filtering – Compression Result
After Exception Data Source (DCS, PLC, etc.) FactoryTalk Historian Server Interface node Values kept in the PI archives When the user requests a tag time for which the value is interpolated, the difference can be no greater than ±compdev. Time Copyright © Rockwell Automation, Inc. All rights reserved.
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Filtering – Compression Result
After Exception Data Source (DCS, PLC, etc.) FactoryTalk Historian Server Interface node Raw values scanned After Exception After Compression Time Copyright © Rockwell Automation, Inc. All rights reserved.
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Time-series Optimized Data Store
After Compression Data Source (DCS, PLC, etc.) FactoryTalk Historian Server Interface node Note that data that may buffer here has passed only the Exception Test. Interface (on Data Collection Node) PI Server Compression Algorithm Historian Archives Snapshot New value (scan or exception based) Exception Report Exception Compression The deadband can significantly minimize the network bandwidth needed between the interface and the server. Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
第三方连接 灵活的第三方连接选项 FactoryTalk: 定义第三方OPC服务器作为一个FactoryTalk实时数据服务器 在目录里显示所有的标签(罗克韦尔自动化和第三方) 运行时数据采集使用FT Live Data(实时数据) 直接接口: 来自OSIsoft 的250+连接器 未采用FactoryTalk (View, Batch不可访问数据) 支持第三方访问历史数据 通过接口到OLE-DB & OPC Copyright © Rockwell Automation, Inc. All rights reserved.
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冗余和高可用性 系统管理工具 瘦客户端: RtPortal, RtWebParts,
富客户端: View, ProcessBook, DataLink, FactoryTalk应用程序,定制的应用程序… PI SDK 从 Historian 配置变化 主 从 Historian(s) The High Availability option of the New Historian will allow a customer to install several Historians in a so-called “Historian Collective”, and install two (2) redundant interface nodes for the collective per data source. The primary 服务器 holds all configuration information, but all 服务器s in the collective are constantly feed all data from the primary interface. More than two (2) 服务器s in the collective, allows for load distribution between clients. The Interface nodes are synchronized through a heartbeat tag, and when the primary interface is disconnected, the secondary takes over. Both interfaces are constantly collecting data from the data sources, but only one interface is distributing the data to the Historians in the collective. 数据缓冲服务 Historian接口 Historian 接口 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
趋势图和可视化 1. 概述 2. 应用范围及主要特点 3. 趋势图和可视化 4. 报表和分析 5. 配置和管理 6. 系统架构 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
Historian的趋势图和可视化 FactoryTalk View的集成 新的趋势对象(FactoryTalk View SE 5.0或更高版本) 在View的画面内显示历史趋势图 快速数据提取 日、月、年的趋势,不降低 速度 Copyright © Rockwell Automation, Inc. All rights reserved.
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在FactoryTalk View SE内的趋势图和可视化
FactoryTalk Historian ProcessBook 运行版 用于分析 使用ProcessBook作为制作工具,实现在View中查看ProcessBook插件。 其他的高级客户端: BatchView 用于事件框架 SQCView 用于SQC图 ManualLogger 用于手工输入QA数据 A lot of new content for View SE New trending object for Native trending in View Using the ActiveView component (ProcessBook Runtime) to host ProcessBook components in view, including Native ProcessBook trends and components Advanced ProcessBook add-ins such as BatchView, SQCView and ManualLogger All hosted in View SE !! Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
报表和分析 1. 概要 2. 应用范围及主要特点 3. 趋势图和可视化 4. 报表和分析 5. 配置和管理 6. 系统架构 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
Historian报表 FactoryTalk Historian DateLink–微软Excel插件 直接从Historian中提取数据到电子数据表中,用作深入分析 使用简单,性能高 – 几年的数据仅花费几秒钟 支持动态连接和自动更新(相对和绝对公式) FactoryTalk Historian DataLink provides a link between the Historian 服务器 and spreadsheet programs running on Microsoft Windows platforms. With FactoryTalk Historian DataLink, a user running Microsoft Excel or Lotus can exchange information directly with the Historian databases. This feature, combined with the functionality of the spreadsheet programs themselves, make FactoryTalk Historian DataLink a powerful, yet easy-to-use tool for gathering, analyzing, and reporting Historian data. Copyright © Rockwell Automation, Inc. All rights reserved.
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先进分析 – Historian ProcessBook
允许用户建立先进过程分析 易于使用“workbook” 视图 ProcessBook is an advanced analytics clients, with various types of trends for analysis. It’s menu system is a “workbook” type vies, where PB displays, Web pages, applications can be defined it. Customer can either use ProcessBook as their main clients, or they can use ProcessBook to generate display “pieces” that they then integrate into their view SE screens using the FT Historian Client for View. PI ProcessBook PI-ProcessBook is a real-time graphics package for the PI System that runs under Microsoft Windows. It includes: Drawing functions for creating process graphics Values, bars, and trends that update dynamically Support for viewing data from multiple PI 服务器s Access to non-PI data via ODBC Support for OLE compound documents as both a container and 服务器 Visual Basic for Applications PI-ProcessBook version 1.2 or greater is required for use with the Windows and UNIX versions of the PI 服务器. The PI‑ProcessBook User’s Guide and the Programmers Reference Guide are available for use with the PI-ProcessBook software. . Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
计算引擎和分析 内部计算引擎 绩效公式 累加器 ACE – 先进计算引擎 服务器上的实时SPC报警 包括SQC客户端,显示SQC图表 分析框架 开发分析模型 开发工具 开发的数据访问 ODBC OLEDB Some of the more advanced capabilities for calculations and development starts with the internal calculation engine Performance Equations Allows for standard math equations to be performed on the data at any time, to generate new calculated Historical data points Totalizers Allows for time weighted statistics performed on the data, to calculate for example means, totals, min, max, etc. ACE – Advanced Computing Engine Is used when the basic calculations is not sufficient. This allows for programs and advanced calculations to run on the ACE 服务器, to generate really advanced analytics on top of the time series data. The Realtime SPC Alarming Allows for SPC alarm tags to be generated in real time. These can be used to trigger events and alarms The SQC Client Allows for visualizing SQC charts of the Time Series data in ProcessBook displays Analysis Framework is a very advanced template based analytics modeling tool. It allows for templates of assets to be developed, that defines what process data to capture, what properties defines the asset, and what analytics to run on the assets. When any of the templates are “instantiated” as actual assets, the historical process points are automatically generated, and the process data capture is initiated, the user will be prompted to input all the properties (size, weight, serial number etc.) that defines the asset, and based on the process data and the properties, the analytics calculations will start processing. A very quick and automated method to capture all relevant points and analytics on an asset. Development tools in general Is comprised by VBA in ProcessBook, Data Access Tools, and the ACE and Analysis Framework Open Data Access Is another general means of developing applications with the Historian ODBC provides general data access to the Historian OLEDB provides more advanced data access to the data, including modifying the data and creating new points and data Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
批次分析能力 FactoryTalk Batch 接口 EVT接口支持FactoryTalk Batch 包括eProcedure和MaterialTrack FactoryTalk Historian connects to Rockwell Automation Batch event log with the EVT interface, and uses the BatchView add-in for visualization. A batch profiling tool. This tool is very valuable in defining a golden batch (i.e. one where everything went right and then allows you to compare current or others to it. Results in tighter process control, less deviation, faster response to deviations, ability to perform root cause analysis on deviant batches. Batch Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
批次分析能力 趋势图和Excel的Batch插件 允许从历史系统提取批次信息 拷贝信息到电子表格或执行先进的基于批次的趋势 生产和事件驱动的查询 “A产品的最后三批” “这月Unit101的所有启动” 可以做高级的不同批次比较(batch-to-batch)和黄金批次比较(golden-batch) FactoryTalk Historian connects to Rockwell Automation Batch event log with the EVT interface, and uses the BatchView add-in for visualization. A batch profiling tool. This tool is very valuable in defining a golden batch (i.e. one where everything went right and then allows you to compare current or others to it. Results in tighter process control, less deviation, faster response to deviations, ability to perform root cause analysis on deviant batches. Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
SQCView插件 统计质量控制图(SQC) Copyright © Rockwell Automation, Inc. All rights reserved. 39
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
配置和管理 1. 概述 2. 应用范围及主要特点 3. 趋势图和可视化 4. 报表和分析 5. 配置和管理 6. 系统架构 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
简单的配置 通用工具: FactoryTalk Admin Client FactoryTalk View Studio 自动发现/自动配置: 浏览FactoryTalk目录 自动发现控制器 自动发现数据服务器(View) 自动发现标签 基于模板自动配置标签 例如: “所有的按10秒间隔采集的.PV” 系统本身提供模板 为满足特定需要,客户可以进行修改 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
简单的配置 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
简单的配置 基于简单和容易配置的原则进行自动配置: Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
简单的配置 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
罗克韦尔软件版本摘要 1. 概要 2. 应用范围及主要特点 3. 趋势图和可视化 4. 报表和分析 5. 配置和管理 6. 系统架构 Copyright © Rockwell Automation, Inc. All rights reserved.
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FactoryTalk Historian Site Edition
客户端工作站 ProcessBook DataLink View 客户端工作站 FactoryTalk ProductionCentre FactoryTalk Batch FactoryTalk Metrics FactoryTalk Historian 服务器 其他系统 - ERP - 维修 LIMS RBBMS 分析工具 分析框架 先进计算引擎 接口节点 接口节点 数据源 (DCS, PLC) 数据源 (DCS, PLC) Copyright © Rockwell Automation, Inc. All rights reserved.
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FactoryTalk Historian Site Edition
客户端工作站 ProcessBook DataLink View 客户端工作站 FactoryTalk ProductionCentre FactoryTalk Batch FactoryTalk Metrics FactoryTalk Historian 服务器 其他系统 - ERP - 维修 LIMS RBBMS 分析工具 计算引擎 SPC/SQC 制造系统 MES BES Historical OEE Meta Data 报表系统 Excel报表 Batch 报表 报表服务 可视化 趋势 历史数据访问 传统报表 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
分布式Historian的架构 从机器到厂级再到企业的自动数据汇总 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
典型架构 推荐将接口节点与Linx Enterprise置于同一台计算机上。 This Graphic needs to get rid of “FT” Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
冗余架构(2.1版支持) 推荐将接口节点与Linx Enterprise置于同一台计算机上。 This Graphic needs to get rid of “FT” Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
冗余架构 (2.1版支持) 推荐将接口节点与Linx Enterprise置于同一台计算机上。 This Graphic needs to get rid of “FT” 进一步了解界面冗余/故障切换 Copyright © Rockwell Automation, Inc. All rights reserved.
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未来FactoryTalk Historian的企业版架构
This Graphic needs to get rid of “FT” FactoryTalk Historian企业版将具有“智能”功能,能够自动发现FactoryTalk Historian厂级版 Copyright © Rockwell Automation, Inc. All rights reserved.
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FactoryTalk Historian ME (机器版)架构
This Graphic needs to get rid of “FT” FactoryTalk Historian SE 具有“智能”功能, 能够自动发现FactoryTalk Historian ME Copyright © Rockwell Automation, Inc. All rights reserved.
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冗余和高可用性 系统管理工具 瘦客户端:RtPortal, RtWebParts,
富客户端:View, ProcessBook, DataLink, FactoryTalk应用, 指定应用… PI SDK 从 Historian 配置变化 主 从 Historian(s) The High Availability option of the New Historian will allow a customer to install several Historians in a so-called “Historian Collective”, and install two (2) redundant interface nodes for the collective per data source. The primary 服务器 holds all configuration information, but all 服务器s in the collective are constantly feed all data from the primary interface. More than two (2) 服务器s in the collective, allows for load distribution between clients. The Interface nodes are synchronized through a heartbeat tag, and when the primary interface is disconnected, the secondary takes over. Both interfaces are constantly collecting data from the data sources, but only one interface is distributing the data to the Historians in the collective. 数据缓冲服务器 Historian 接口 数据缓冲服务器 Historian 接口 Copyright © Rockwell Automation, Inc. All rights reserved.
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FactoryTalk VantagePoint 企业制造智能平台
[讲解者请注意: 这些页面上的注释,仅仅是为了就这些幻灯片上我们想要表达的内容而 激发您的思考。 你应该加入自己的内容,并对这些注释做适当替换。 你将会注意到某些幻灯片是”自定义“幻灯片。 你可以选择以这种方式使用,或者取消 这些自定义,以适应你的演示方式。 为使自定义动画与每个幻灯片的注释同步,当讲 解者希望通过“单击”使自定义动画或页面向前时,我们会在行首使用 符号。 当然,在注释中你会在括号中发现一些类似信息。 这些是给你的提示,我们不建议与你 的听众分享或读给他们听。]
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
议程 1.普遍的制造业问题 2.FactoryTalk VantagePoint解决方案 3. 内置的工厂级功能 4. FactoryTalk VantagePoint优势 5.订购、培训和其它信息 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
制造:信息问题 原材料 时间 人员 能源 产品 废品 数据:控制系统 HMI(人机界面)系统 报警和事件系统 历史数据 [本幻灯片有四个自定义动画] 制造是一个过程,该过程通过厂房和设备等生产制造资产,将原材料、能源和资源转化 为产品和副产品或废弃物。 产品制造时,控制系统中生成与产品、设备、时间、能源和所使用资源相关的数据。 这些数据通常输入HMI显示器,以便操作员监控和控制制造过程的行为。 有时这些数据是关于原材料数量的(体积、流量、百分比、重量等),或者是与时间相 关的 – 它呈现出很多形式,并表达很多信息。 数据可能会是警告或报警的形式,通知操作员在制造过程中发生的预期甚至非预期事件。 这些是实时数据,在它们生成时即可使用。 保存这些数据的价值在于将来参考 – 将整个过程的制造结果生成更详细的报表。 这通过将数据存储在历史数据库中实现。 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
普遍问题 生产制造 信息工人 合作者 管理者 生产管理人 质量部门 销售 市场 生产 测试 返工 库存 运输 控制系统 HMI / SCADA 1 9 4 8 7 6 5 ? ? ? 1 9 4 8 7 6 5 1 9 4 8 7 6 5 3 [本幻灯片有5个动画] 因为数据存在于不同的制造系统,有其自己专有的用户界面和数据访问方法,它们代表… … – 来自生产、测试和返工的 – 关于贯穿制造过程的库存和转运的数据仓。 除了实际位于制造现场的人们之外,还有… … 关于自始至终在整个工厂/公司的工人,他们需要访问制造数据,以更有效地工作。 但是这些人由一个 虚拟屏障隔开… 该屏障防止他们访问生产过程中产生的数据。 该屏障由于下述事实引起的,制造过程中以及前端办公室有 各种系统 独特的报表工具、专有用户界面、不同的安全过程、不同的数据格式以及在前端办公室和制造现场之间不 同的协议。 因而,当他们调用关于制造的分析和报表时,他们就会获得… 不良信息,结果可能做出拙劣决策。 ? 1 9 4 8 7 6 5 1 9 4 8 7 6 5 匮乏的信息 错误的决策 HMI / SCADA 生产 历史数据 报警& 事件历史 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
议程 1.普遍的制造业问题 2.FactoryTalk VantagePoint解决方案 3.内置的工厂级功能 4. FactoryTalk VantagePoint优势 5.订购、培训和其它信息 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
两种产品,两种解决方案 工厂底层分析、可视化及报表 生产过程商业智能 连接到工厂底层实时及历史数据源 通过OPC DA连接到Logix、FactoryTalk Historian、报警和事件历史数据以及第三方实时数据,通过OPC HAD连接到第三方历史数据 连接到所有工厂底层、生产和制造商业数据源 所有工厂底层数据源以及SQL Server、ORACLE、SAP等 提供组织中所有生产计量的多工厂分析 从操作员到工厂经理的所有雇员可用的报表和生产KPI FactoryTalk VantagePoint为“不良信息”问题提供两种解决方案。 FactoryTalk VantagePoint是我们关于生产数据的基于web的分析、可视化和报表解决方案,无论这些数据是来自罗克韦尔产品还是来自第三方产品,或是它们的结合。 FactoryTalk VantagePoint是由我们的渠道商销售的产品,它能提供关于FactoryTalk Live Data(Logix、PLC/SLC、FactoryTalk View、第三方控制器等)和FactoryTalk Historian的主要集成,以及通过OPC DA和OPC HDA连接器连通其它实时数据源和历史数据源。 另外,如果客户要求访问数据记录器和/或类似FactoryTalk Metrics、Transaction Manager、 Batch等利用SQL数据库的产品,他们可以通过FactoryTalk VantagePoint EMI访问。 VantagePoint的升级是一个简单的FactoryTalk激活变更,然而,推荐使用信息解决方案区域管理程序(ISRM),以更好理解升级的范围。 FactoryTalk VantagePoint EMI是一个有力的商业智能解决方案,提供与FactoryTalk VantagePoint相同的工具,并具有广泛的附加性能。 通过VantagePoint EMI,你的客户可以连接到任何制造或生产数据,以及SQL、Oracle 和SAP等您更够列出的商业数据系统。 通过这种访问,用户可以组织、分析、保护和展示他们进行关键制造决策的信息。 FactoryTalk VantagePoint EMI可以为用户提供附加开发功能,生成客户应用程序和报表。 支持插件和应用程序开发 模型构建器、工作流程、融合和DB构建器 统一生产模型允许对单一数据源进行数据融合、分析和报表 对于更多用户和标签,可增加容量 FactoryTalk Live Data、FactoryTalk Historian和报警和事件历史数据的主要集成 基于角色报表的附加安全角色定义 Copyright © Rockwell Automation, Inc. All rights reserved.
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FactoryTalk VantagePoint
数据连接器 分析 链接 统一生产模型 [本幻灯片有4个动画] 连接到不同的数据源。 在UPM中组织来自这些数据源的信息 允许人们分析这些信息 通过Portal可以实现信息的可视化和报表。 可视化 &报表 Portal Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
制造数据多重来源 FactoryTalk Historian RS Logix OPC DA InTouch Proficy 报警/事件 OSI PI InSQL View [本幻灯片有1个动画] 在本演示的其余部分,我们将集中讨论VantagePoint–及其能给您的制造操作过程带来的 价值。 考虑典型的制造操作过程。 存在一个隐含的(或实际的)供应链,通过不同的制造操 作过程,使原材料转化为交付给客户的产品。 存在一系列构成制造操作过程的系统… 包括从PLC/PAC、DCS、HMI和Historian等控制系统到生产系统的一系列系统,这些系 统跟踪和追溯从制造过程中生产到质量的各个方面,还包括用于规划和财务控制的企业 系统。 这些系统中的每一个… 区域1 SoCal 区域2 区域3 供应商 客户 Copyright © Rockwell Automation, Inc. All rights reserved. 8
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
统一生产模型(UPM)中的全部数据 FactoryTalk Historian RS Logix OPC DA OPC HDA InTouch Proficy 报警/事件 OSI PI InSQL View FactoryTalk VantagePoint可以访问全部这些完全不同源中的数据,并将它们整合到一 个模型—统一生产模型(UPM)中。 通过使用UPM,全部数据保留在其原来位置,提供其真值的一个版本。 UPM中的数据是在需要时实时收集的,因而在不同报表周期,数据版本不会改变。 区域1 SoCal 区域2 区域3 供应商 客户 Copyright © Rockwell Automation, Inc. All rights reserved. 9
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
一个仿真和灵活的模型 ProdML 开放式O&M ISA 88/95 B2MML 反映商业 的模型 FactoryTalk Historian RS Logix OPC DA OPC HDA InTouch Proficy 报警/事件 OSI PI InSQL View 统一生产模型(UPM)不仅反映工厂中布置的实体设备,而且还允许将存在于不同源的 单个设备(例如泵、阀门、工作单元等)中的数据–在UPM中结合在一起,从而更好的 了解该设备的状况。 数据并不是复制到UPM中–数据依然保留在其源中(“真值“的单一版本),理解这一 点非常重要。 UPM仅仅引用给定工厂资产的数据,而不管它存在哪里。 通过使用UPM,VantagePoint成为灵活的解决方案,提供访问、分析和报告所有制造过 程的单一工具。 如果需要增加数据源或开发新的报表,不需要重新配置VantagePoint— 全部可以通过UPM集合在一起。 区域1 SoCal 区域2 区域3 供应商 客户 Copyright © Rockwell Automation, Inc. All rights reserved. 10
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
内置分析能力、扩展性 计算 融合 进度 反应 统一生产模型 FactoryTalk Historian RS Logix OPC DA OPC HDA InTouch Proficy 报警/事件 OSI PI InSQL View 一旦建立UPM,可以利用来自多重来源的数据生成一组报表。 与那些一次仅仅就一个单一数据源的数据进行报告的报表工具相比,这些报表能为用户 提供更丰富&有意义的前后关系。 考虑一个简单的例子,用户可以使用工厂控制系统的数据对实际生产进行报告。了解每 日的生产是一个好的开端,但是如果把这些数据和来自生产管理系统的数据结合起来, 则允许报表包括随着 实际情况 变化的生产目标,提供更有意义的报表。 区域1 SoCal 区域2 区域3 供应商 客户 Copyright © Rockwell Automation, Inc. All rights reserved. 11
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
内容丰富,使用查看方便 Excel 仪表盘 趋势 报表 Portal KPI 分析 统一生产模型 FactoryTalk Historian RS Logix OPC DA OPC HDA InTouch Proficy 报警/事件 OSI PI InSQL View 来自UPM的数据可以简单地在VantagePoint的报表授权环境中引用,在该环境中同使用 Excel一样。 一旦创建报表,它们可以发布到Portal,任何人都可以通过web浏览器访问。 区域1 SoCal 区域2 区域3 供应商 客户 Copyright © Rockwell Automation, Inc. All rights reserved. 12
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
VantagePoint差异性 以及 IT灵活性增强 利用现有信息资产 调节变化 基础设施扩展 更深入的制造过程洞察 统一信息 商业环境 知识创建与分享 制造过程洞察 统一信息 制造过程远远超出标签和设备所能表达的内容。 为得到全部信息,你必须了解用于生 产产品的原材料、能源、设备、人员和信息。 还必须了解生产的成本、质量、数量、 安全和时间限制。 而且还必须了解商业目标、供应链以及合规性要求之间广泛的前后 关系。 你的商业智能解决方案必须帮助你集成和展现来自生产计划的过程变量和事件范围内的 信息,以及关键绩效指标和记分卡的批次记录。 FactoryTalk VantagePoint的功能是独一无二的,允许你通过统一生产模型集成、操作 和展示来自多种数据源的有广泛分歧的信息类型。 商业环境 用户不必考虑标签名和表名。 他们可以考虑实际世界的事情,例如设备和产品及批次。 FactoryTalk VantagePoint帮助你收集和组织反映你业务的信息,使得用户通过实际世 界的术语找到他们需要的信息,不需要精通信息技术。 当与来自其他系统的环境(产生了什么?谁是客户?)一起查看时,来自一个系统(例 如,温度测量)的信息变的更有价值。 FactoryTalk VantagePoint的统一生产模型不仅允许你保留来自不同数据源的环境,还 允许模拟和展示横跨不同系统的商业环境。 用户想让那些横跨相似工厂、生产线或设备的报表在组织中传递时与数据源独立。 FactoryTalk VantagePoint对独立数据源的复杂性进行概括,并允许你模拟基础业务, 帮助你以一致的方式对你的业务进行报表,并使其可视化。 知识创建与分享 即使你不是信息技术专家,你也能够收集和分析你需要的信息,并将你的知识与其他业 务人员分享。 信息访问和发布信息的能力并不受到缺乏专有协议知识以及每个数据源 特性的限制。 FactoryTalk VantagePoint的顾客自理特性可以帮助任何熟悉浏览器或Excel的用户访问 和管理所有已连接数据源的数据。 然后,通过Portal快速发布,这些用户就可以分析报 表、图表和仪表盘。 IT灵活性 利用现有信息资产 信息系统使制造过程中真实问题的发现得到有机发展。公司终结了各种各样且有时不兼 容的不同系统。标准化数据,并将数据整合到一个专门系统中似乎是有吸引力的,但是 这样的项目成本高而且实施时间长。 FactoryTalk VantagePoint的联合解决方案将数据保留在原系统中,在需要时提取数据, 在适当时候保存数据,允许公司充分利用现有信息资产,并避免”推倒重来“方法的资 本费用。 调节变化 深入洞察推动新的业务需求并使那些推动新信息、分析和报表需求的事件具有优先权。 FactoryTalk VantagePoint系统允许报表及其它内容的创建者直接在统一生产模型下工 作,消除多重数据源管理界面的复杂性,并促进内容的重复使用。 在重新配置、升级和更换时,包含制造数据的系统经常发生变化。商业智能解决方案需 要适应这些变化。 FactoryTalk VantagePoint的统一生产模型将报表和内容从其数据源 中分离出来,以限制任何数据源变化的影响,并在最大程度上简化正在进行的工程计划。 扩展Incuity 你的商业智能软件应充当进一步集成的平台,并提供客户制造应用程序的开发环境。 FactoryTalk VantagePoint通过与web服务、对象模型和关系界面的独特结合提供可扩展 性。首先,FactoryTalk VantagePoint的面向服务架构(SOA)以web服务方式展示其 全部功能性。其次,程序员可以在网络上的任何工作站的任何.net编程环境中直接访问 对象模型(统一生产模型)。最后,用户可以直接从底层SQL Server数据库访问数据。 使用你选用的工业标准,可以通过FactoryTalk VantagePoint访问位于控制、制造和商 业系统的数据。 区域1 SoCal 区域2 区域3 供应商 客户 Copyright © Rockwell Automation, Inc. All rights reserved. 13
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
议程 1.普遍的制造业问题 2.FactoryTalk VantagePoint解决方案 3.内置的工厂级功能 4. FactoryTalk VantagePoint优势 5.订购、培训和其它信息 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
丰富的、交互式浏览器体验 从关键绩效指标开始 通过浏览器访问 不需要安装客户端 基于角色的报表和自定义 链接 链接到报表、客户端工具以及 帮助: VantagePoint 管理器 趋势图 曲线 文件 链接到帮助与支持 深入到 基础 计算 这是在VantagePoint创建的一个仪表盘KPI实例。 该KPI测量发生在芝加哥工厂的非计划停机时间长短。 通过该仪表盘KPI,用户可以深入到提供分配到工厂内每条生产线的停机时间的基础计算 。 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
每人都可以使用Excel报表 创建强大的Excel报表 从任何支持的数据源 获取数据 使用Excel的功能计算、 分析并格式化报表 通过Portal发布报表 通过访问浏览器,任何人都可以查看—不需要安装客户端 动态刷新数据 以示例报表方式预先组态Excel报表 计算、 分析 以及格式化 从 任何源获取 数据 发布到 VantagePoint 的Portal VantagePoint提供与Excel的主要集成。 用户可以使用VantagePoint内置功能从任何支持 的数据源获取数据,并通过Excel插件创建强大的报表。 数据输入Excel后,可以通过 Excle进行计算和格式化。 可以通过VantagePoint Portal发布和共享这些报表。 这是一个使用Excel插件功能和Excel内置功能创建的VantagePoint Excel报表。 在停机 时间井1标签处,该示例使用了VantagePoint的内置历史记录功能。 该数据传递到Excel 中,并格式化为饼形图。 然后发布到VantagePoint Portal。 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
易于创建趋势 简易的模型导航 从任何支持的数据源 诊断和分析数据 访问实时和历史数据 强大的趋势功能- 全屏显示、 缩放、叠加以及同步 将趋势发布到Portal并在其 上共享 在报表模板上可以预先组态 趋势图 VantagePoint包括一个强大的趋势工具 通过趋势工具,用户可以: 从任何支持的数据源诊断和分析数据 访问实时和历史数据 执行多种趋势功能,包括: 全屏显示 缩放 叠加到X轴 同步化 将趋势发布到Portal并在其上共享 这是使用趋势工具在VantagePoint中创建的VantagePoint趋势报表示例。 该示例比较了井1和井2的停机时间 在左手边,将来自井1和井2的统一生产模型中停机时间数据标签拖曳到趋势控件上。 在该示例中,趋势相互叠加,以利于井1(蓝色)和井2(红色)值之间的比较。该趋势 的作者可以简易地叠加这些趋势值–通常在存在大量要显示的追溯时叠加。该趋势的创 建者可以选择多种方式格式化报表,包括提供栅栏柱和其它更多方式。 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
强大和直观的仪表盘 创建强大的实时数据监控和关 键制造指标KPI显示的仪表盘 仪表盘可以动态 并根据需要进行更新 通过浏览器可以 方便地访问所有仪表盘 可以在报表模板中 预先组态仪表盘 这是使用VantagePoint系统中可选的仪表盘构建器软件创建的仪表盘示例。 该仪表盘测 量挤压机的液压压力。 Copyright © Rockwell Automation, Inc. All rights reserved.
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FactoryTalk Vantage曲线
使用曲线绘制工具创建曲线 分析制造过程中一个值 与另一个值之间的关系 将曲线发布到Portal并在其上共 享 在报表模板上可以预先组态曲 线 VantagePoint中包含曲线工具。 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
高可视化复合报表 可重复应用 组件 仪表盘 构建器 趋势 Excel FactoryTalk VantagePoint具有内置复合报表,允许在单个页面查看多重报表。 曲线 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
议程 1.普遍的制造业问题 2.FactoryTalk VantagePoint解决方案 3.内置的工厂级功能 4. FactoryTalk VantagePoint优势 5.订购、培训和其它信息 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
罗克韦尔产品的罗克韦尔解决方案 罗克韦尔IA 设计阶段 为突出主要罗克韦尔集成,我们演示一个简单的示例。 考虑一家具有很多水箱的工厂。用户想要通过Logix控制水箱,并使用VantagePoint分析 和报表水箱数据。 Logix程序员为水箱创建一个用户定义数据类型(UDT),以节省工程时间,并使管理控 制程序变的容易。 用户定义数据类型 节省创建数据结构的时间 使设计和维护程序变的更容易 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
创建水箱的报表、趋势图和仪表盘 罗克韦尔IA 设计阶段 VantagePoint用户创建一个VantagePoint水箱类型,并可开始开发报表、趋势图和仪表盘 。 VantagePoint类型 节省映射到数据源的工程时间 使创建、管理和查看报表变的更容易 Copyright © Rockwell Automation, Inc. All rights reserved.
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将Logix UDT映射到VantagePoint类型
VantagePoint还支持数据结构调用类型。用户可将UDT映射到现有VantagePoint类型或创 建一个将要映射到的新VantagePoint类型。这时,Logix和VantagePoint就有了水箱类 的共有信息。 Copyright © Rockwell Automation, Inc. All rights reserved.
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将Logix配置导入VantagePoint
“水箱”UDT实例作为水箱类型项目导入到 VantagePoint统一生产模型中 VantagePoint Logix 此时,用户可以读取Logix配置文件,并在统一生产模型中自动创建水箱项目,反映那 些在Logix中找出的结构。 这时,用户可以容易找到“水箱”和相关标签,并 能(通过LiveData)查看这些标签的实时值 Copyright © Rockwell Automation, Inc. All rights reserved.
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使Logix标签和FT Historian标签相互关联
在统一生产模型中,FT Live Data标签与FT Historian标签相互关联。此时,VantagePoint可以从FT Historian中获取水箱历史数据,并从Live Data中获取实时数据值。最终用户不需要知道这些数据来自哪里。 VantagePoint FT Historian Logix Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
查看水箱报表、趋势图和仪表盘 水箱报表、趋势图和仪表盘在导入的Logix水箱项目下自动运行。 通过浏览VantagePoint Portal,授权用户可以访问水箱信息。 Copyright © Rockwell Automation, Inc. All rights reserved.
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FactoryTalk Historian
用于连接所有数据源的一组工具 用户 通过VantagePoint,用户可以从多种数据源访问数据,包括: 通过OPC DA连接器访问任何第三方实时数据源 通过OPC HDA访问任何第三方历史数据,包括工业SQL Server和OSI PI。 通过一组通用工具对这些数据进行报表和分析。 这些工具包括趋势图、Excel和仪表盘构建器。 任何第三方数据源 通过OPC HDA访问历史数据 FactoryTalkView FactoryTalk Historian 报警/ 事件 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
根据你需要的信息 提供实际的物理模型 生产经理 泵送体积 生产能力 操作历史 功率消耗 过程控制工程师 压力 流量 速度 过程工程师 相关设备 额定值 振动数据 Historian Live Data: 控制系统/HMI 维护经理 连续工作时间 性能规格 制造商数据 库存备件 维护日期 资产 数据库 资产经理 购买日期 成本 质保 制造商 工程规格 我们举一个简单的例子: 制造过程中的一个设备。 过程控制工程师和操作员以特定方 式查看此泵–管理该泵的控制系统处理典型操作度量–压力、流量和泵速度。这些数据是 动态的,适当管理它们以确定在制造过程中从这个设备中获取的值。 生产经理需要的信息与此有很大不同。由于他关注产品产量,他需要知道其它信息:对 于特定批次,整个过程中泵送的体积;生产能力以及泵对生产能力的贡献。操作历史记 录会告诉他泵是新的还是接近其使用寿命末期。此外,功率消耗将有助于关于该设备有 用性的判断。 过程工程师和资产经理需要关于设备的其它信息–这些信息是与生产人员需要的信息分 离或独立的信息。 质量经理也需要不同的信息… 维护经理同样需要… 所有这些信息在一个系统的一个位置是非常不可能的 – 其成本过高,禁止这样做。这些 数据位于不同制造系统和数据库中,通常具有访问限制或需要专有访问。强制共用数据 仓库或单一供应商解决方案组件总是达不到满意标准。对于不断增长的信息问题,推倒 重来并不是有效的解决方案。 质量保证 批次记录 漏泄试验数据 实验室样本 维护 管理 系统 ERP、LMS、SQL 数据库 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
单一访问点,统一的事实体现 访问所有工厂底层、生产和业务系统 集成和组织时间序列和交换数据 所有等级的企业用户都可以查看基于角色的KPI、报表 和仪表盘 通过提供对在制造过程捕获数据的访问和将它们集成到一个统一生产模型中, FactoryTalk VantagePoint解决了信息问题。 然后,通过提供一个关于这些完全不同数 据的单一分析和报表工具,所有人员都可以以他们需要的方式获取他们需要的信息。 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
仅仅需要一个浏览器 不需要安装客户端就可以查看趋势图、报表和仪表盘 可以将报表简单发布到 Portal,允许访问 Copyright © Rockwell Automation, Inc. All rights reserved.
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非程序员可以创建和发布报表、趋势图和仪表盘
创建专用报表并发布到模型 可以根据需要简单地修改和保存报表 降低由特例引起的边际成本 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
议程 1.普遍的制造业问题 2.FactoryTalk VantagePoint解决方案 3.内置的工厂级功能 4. FactoryTalk VantagePoint优势 5.订购、培训和其它信息 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
如何回答这些问题? 拥有何种类型的控制系统? 拥有何种类型的历史数据? 拥有何种类型的HMI系统? 何人拥有对这些系统信息的访问权限? 公司工程/维护/质量/管理人员可以访问这些信息吗? 一套能连接所有数据源数据并将其制作成报表的工 具对您有用吗? 基于web的报表解决方案有帮助吗? 创建生产/质量/维护报表耗费多少时间? 如果创建该报表的人不在了,将会发生什么? 贵公司从ControlLogix(UDT)的结构数据中生成 的报表中获益了吗? Copyright © Rockwell Automation, Inc. All rights reserved.
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FactoryTalk VantagePoint EMI的 其他连接方式
可以通过FactoryTalk VantagePoint EMI的连接器,连接到使用SQL数据库的FactoryTalk Metrics、 FactoryTalk Transaction Manager、FactoryTalk Batch 或其它制造数据源。 Copyright © Rockwell Automation, Inc. All rights reserved.
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构建FactoryTalk VantagePoint解决方案
多工厂或多系统访问?使用VantagePoint EMI 数据库连接?使用VantagePoint EMI 确定 范围 工厂数据访问–使用VantagePoint(除非需要数据库连接器) 多系统和数据库信息–使用VantagePoint EMI服务器 选择服务器 指定和并发用户数目(VantagePoint限制为:25个指定和5个并发用户) 在VantagePoint用户数目限制范围内,VP和VP EMI的用户集相同 对于并发用户,如果使用VP中提供的SQL Server,则必须购买用户CPU许可证(每个CPU购买一个) 选择用户 数目 第三方实时数据连接器,购买可选OPC DA连接器 第三方历史数据连接器–可用连接器:OPC-HAD、IndustrialSQL Server和OSI PI 数据库连接器–可用连接器:MS SQL Server、Oracle、OLEDB、ODBC(仅用于VP EMI服务器) 选择连接器 带有30天试用版仪表盘构建器的VantagePoint和VantagePoint EMI 试用期结束后,每个用户必须购买一个仪表盘构建器。如果只进行查看则无需购买。 可选仪表盘构建器 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
FactoryTalk VantagePoint服务器3.1版 FactoryTalk VantagePoint服务器 带有一个指定客户端9521-VPSERVENE的FactoryTalk VantagePoint服务器 包括: FactoryTalk VantagePoint服务器许可证、 (1)VantagePoint指定的用户客户端许可证 (包括Microsoft® SQL Server™2005标准版、运行时限制的使用软件 (CAL)客户端访问许可证)、一个可选的仪表盘构建器软件30天试用版以及 FactoryTalk Live Data、Historian SE及报警和事件连接器。 限于50个计算标签,50个Incuity标签 和100个存储标签。 限于25个指定和5个并发用户客户端。 FactoryTalk VantagePoint 3.1版安装文件包含在一个DVD中,该DVD是VantagePoint服务器、SQL Server 2005和 仪表盘构建器共用的。 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
FactoryTalk VantagePoint 用户客户端 3.1版 FactoryTalk VantagePoint 3.1版支持指定和并发用户客户端。 FactoryTalk VantagePoint指定用户客户端 FactoryTalk VantagePoint 1个指定用户 VPNL01ENE FactoryTalk VantagePoint 3个指定用户 VPNL03ENE FactoryTalk VantagePoint 5个指定用户 VPNL05ENE FactoryTalk VantagePoint 10个指定用户 VPNL010ENE FactoryTalk VantagePoint 25个指定用户 VPNL025ENE FactoryTalk VantagePoint并发用户客户端 FactoryTalk VantagePoint 1个并发用户 VPCL01ENE FactoryTalk VantagePoint 3个并发用户 VPCL03ENE FactoryTalk VantagePoint 5个并发用户 VPCL05ENE FactoryTalk VantagePoint并发用户CPU许可证(每个CPU一个) 9521-VPCPPENE 当使用分析工具;或可从服务器获取数据的第三方应用程序从FactoryTalk VantagePoint或FactoryTalk Portal访问数据时,需要一个客户端用户许可证。 每一个需要访问FactoryTalk VantagePoint或FactoryTalk VantagePoint EMI 服务器的用户,无论是通过FactoryTalk VantagePoint Portal还是自有Portal,必须购买客户端许可证。 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
FactoryTalk VantagePoint 3.1版选项 FactoryTalk VantagePoint连接器 FactoryTalk VantagePoint服务器支持增加附加连接器。 FactoryTalk VantagePoint第三方实时数据连接器 VPRTCENE (每一连接器都需要许可证) (可用连接器: OPC-DA) FactoryTalk VantagePoint第三方历史数据连接器 VPHSCENE (可用连接器: OPC-HDA、IndustrialSQL Server、OSI PI) FactoryTalk VantagePoint可选插件 仪表盘构建器是一个可选软件用于开发VantagePoint系统中的 仪表盘元件和报表。仪表盘报表用户/客户不需要该构建器。 将要安装 仪表盘的系统需要Microsoft Office (Excel)2007。 FactoryTalk VantagePoint 仪表盘构建器(每个用户一个) VPDSHENE Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
查找更多信息 罗克韦尔自动化Portal 包括产品演示/视频 Webcast记录 产品概述 订货信息 系统需求 案例研究 Copyright © Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
培训 罗克韦尔自动化培训网站上有关于FT VantagePoint和FT VantagePoint EMI的可用培训信息: Copyright © Rockwell Automation, Inc. All rights reserved.
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问题?
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谢谢您的参与!
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