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小组介绍基本内容——公司信息 公司中英文全称: 公司地址: 公司成立时间: 公司规模(主要产品系列、员工人数等): 提交资料格式要求说明:

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Presentation on theme: "小组介绍基本内容——公司信息 公司中英文全称: 公司地址: 公司成立时间: 公司规模(主要产品系列、员工人数等): 提交资料格式要求说明:"— Presentation transcript:

1 小组介绍基本内容——公司信息 公司中英文全称: 公司地址: 公司成立时间: 公司规模(主要产品系列、员工人数等): 提交资料格式要求说明:
1、请将中英文同时反映在一页资料。 2、标题以及总结语务必翻译英文。 3、资料中涉及到的图片细小说明等,如不干扰资料整体内容, 可以不必翻译。

2 小组成员照片 请提供清晰照片2M以上 JPG格式, 以下是小组介绍PPT资料展示例子(中英):
小组介绍基本内容——小组课题信息 小组名介绍(小组名、 课题名、小组口号、 集体照、活动照) 课题选定 PPT1 小组成员照片 请提供清晰照片2M以上 JPG格式, 单独再发送。 要因分析 PPT2 对策实施 PPT3 效果确认 PPT4 今后展开 PPT5 以下是小组介绍PPT资料展示例子(中英):

3 公司中英文全称:新大洲本田摩托有限公司 Company name: Sundiro Honda Motorcycle Co., Ltd 公司地址:上海市青浦区嘉松中路188号 Address:No. 188, Middle Jiasong Road, Qingpu District, Shanghai 公司成立时间、公司规模、员工人数: 新大洲本田摩托有限公司成立于2001年;由新大洲控股股份有限公司、日本本田技研工业株式会社、本田技研工业(中国)投资有限公司出资组建注册资金1.3亿美元,中日双方股权比例各为50%。公司目前有上海和天津两大生产基地,总部设在上海,占地19.2万m2,建筑面积12.1万m2 。现有员工 4800余人,全公司平均年龄 30 岁。 Foundation, size and employees: Sundiro Honda Motorcycle Co., Ltd was founded in 2001, invested by Sundiro Holding Co., Ltd, Honta Motor Co., Ltd, and Honta Motor (China) Investment Co., Ltd, with a registered capital of USD 0.13 billion. The Chinese side and the Japanese side hold an equal 50% share in it. The company, headquartered in Shanghai, now owns two production bases in Shanghai and Tianjin respectively. It covers an area of 192,000 m2, 121,000 m2 of which is building area. Over 4,800 people are employed by us, and their average age is 30. 公司产品名称、产能: Products and production capacity: 目前公司具备年产整车100万辆、发动机100万台的能力。至今,新大洲本田已推出了融入本田先进技术的“自由Today”\“飘悦”、“锐彪”、“战神”、“魔戟”、“威武”、“战鹰”、“飞梦”、“万里行”、“DIO”、 “CBF125” 、“shadow”、等56款摩托车新车型,及“A5”\“酷士”、“飓驰”三款电动车型。 Currently the production capacity is 1 million finished motorcycles, and 1 million engines. Up till now, Sundiro Honda has introduced 56 models of new-type motorcyles featured with Honda's advanced technology, including "Freedom Today"\ "Piaoyue", "Ruibiao", "Zhanshen", "Mojet", "Wave", "Zhanying", "Feimeng", "Wanlixing", "DIO", "CBF125", "Shadow",etc, and 3 models of e-bikes, including "A5"\“Kushi”,and "Juchi".

4 探索2012小组 小 组 介 紹 Team Introduction Explore 2012 口号:勇 于 探 索,敢 于 挑 战!!!
H C N 小 组 介 紹  Team Introduction Explore 2012 探索2012小组 张富元 Zhang Fuyuan 车超 Che Chao 崔守琴 Cui Shouqin 口号:勇 于 探 索,敢 于 挑 战!!! Slogan:Explore and Challenge!!! 王利明 Wang Liming 吕晓庆 Lv Xiaoqing 赵艳 Zhao Yan 穆静 Mu Jing 【Members profile】 Zhang Fuyuan Counselor 7 activities Wang Liming Leader activities Che Chao Member activities Cui Shouqin Member activities Zhao Yan Member activities Mu Jing Member activities Lv Xiaoqing Member activities 【Team introduction】 Team name: Explore Section: Engine Processing Section Founded in: August 2010 Members: 7 Average age:38 Activity time: Sept Jan. 2013 Team type: Quality improvement 小组于2010年8月注册,本次活动小组成员为6名,活动时间为12年9月至13年1月,我们小组的类型是:品质改善型 Our team is founded in August 2010, with 6 team members. The activity time is from September 2012 to January The team falls into the type of quality improvement. 小组的口号是:勇于探索 敢于挑战 Our slogan is explore and challenge

5 课 题 评 选 1 2 3 4 Research topic 课题名称 Topic 综合 评定 权重 Weight 3 3 2 2 H C
N 课 题 评 选 Research topic  10分 8分 6分 4分 通过矩阵图法提取小组本次的活动课题: Use Matrix Graph to select the research topic: 10 points points points points 课题名称 Topic 重要性 Importance 紧急性 Urgency 经济性 Economy 可行性 Feasibility 综合 评定 Comprehensive assessment 权重 Weight 3 3 2 2 消除箱体搁脚架螺纹孔不良 Eliminate defects on threaded holes of the foot rest 1 96 points 2 3 4 提高缸头油堵压装合格率 Enhance the yield of press fitting greasy blockage on cylinder head 86 points 本次活动小组成员共搜集出四个课题,通过综合评定 评选出本次小组活动课:消除搁脚架螺纹孔不良 Altogether four research topics have been identified. After the comprehensive assessment, the research topic is determined as: to eliminate defects on threaded holes of the foot rest. 提高三坐标检测效率 Increase the efficiency of three-dimensional inspection 70 points 改进箱体攻丝机压装方式 Improve the press fitting method of cabinet tapping machine 62 points

6 Fishbone chart=> analysis of 5M
N 要 因 排 列 Key cause analysis 鱼刺图=>5M的分析 Fishbone chart=> analysis of 5M 搁脚架螺纹孔不良 Defective threaded holes of foot rest 人 Human Machine 喷嘴位置不合理 Improper location of nozzle Material 刀具长度不合理 Improper length of cutting tools 刀具磨损 Wearing of cutting tools 操作不认真 Careless operation 熟练度不足 Unskilled 有砂眼 Sand holes 冷却液压力不足 Insufficient pressure of cooling liquid 主轴精度低 Low precision of principal axis 培训不足 Insufficient training 夹具压力不足 Insufficient pressure of clamps 硬度低 Low hardness 疲劳 Tired 精神状态不好 Bad mental state 材质变化 Change in material 有杂质 Impurities 精神不集中 Absence of mind 作业标准不完善 Incomplete performance standards 产量增加 Increased production 铝屑未吹净 Aluminium skimmings exist 光线不足 Poor light 运用鱼刺图通过人.机.料.法.环的分析,将影响搁脚架螺纹孔不良的所有因素进行了排列. After analyzing areas of human, machine, material, environment and approach, all factors influencing threaded holes of foot rest defects are listed in a form of fishbone chart. 生产节拍加快 Higher efficiency 刀具调整方法不当 Improper cutting tool adjustment method 生产工艺不适应 Unadapted manufacturing technique 目视无法发现 Unable to identify by naked eye 工艺编排不合理 Improper technique arrangement Environment Approach

7 对 策 实 施 Solution 由于是专业制造厂家,按照11月25日的计划节点准时完成
H C N 对 策 实 施 Solution  (一). 弹簧订制 I. Order of springs 由于是专业制造厂家,按照11月25日的计划节点准时完成 The order was completed on Nov 25th by a specialist manufacturer. (二). 弹簧进行保养 II. Maintenance of springs 1.刀杆拆解1.Disassemble the cutter bar. 2.取出弹簧用煤油浸泡去除油污 2. Take the spring out and soak it in kerosene to remove oil stain 3.将弹簧外表涂润滑脂 3. Coat the spring with grease 4.将弹簧外表涂润滑脂 4.Coat the spring with grease 5.装入弹簧并在刀杆内涂润滑脂,以防止冷却液进入.5. Fit in the spring and apply grease inside the cutter bar to prevent cooling liquid. 6.安装刀杆 6. Assemble the cutter bar. 将弹簧按上述步骤保养后,为了验证对策效果,我们在1个月后再次将刀杆拆解,弹簧表面润滑脂没有被冷却液浸蚀,表面没有锈蚀现象,验证了该方式能够对弹簧起到保护作用,由此我们初步将保养周期定为1个月,后期还需经过若干次确认,最终将保养周期进行确定,并纳入刀具管理文件. Maintain the spring according to instructions above. To evaluate effectiveness, the cutter bar was disassembled again 1 month later. Grease on spring had not been etched by cooling liquid, and no rust was found. Thus, this method can protect the spring, and we define the maintenance period as 1 month. More verifications are needed to finalize the maintenance period, and to file the cutting tool management document.

8 目标达成!!! 效 果 确 认 Effectiveness verification Goal achieved !!!
通过对12月20日至1月20日加工统计,搁脚架工序总计加工21500件, According to statistics during Dec 20th to Jan 20th, pieces have been processed in the foot rest process 该工序不良率为0.07%,螺纹孔不良为 “ 0 ” 目标达成 Reject ratio for this process is 0.07%, and no defected threaded hole is found. The goal is achieved. 100.00% 目标达成!!! 80.00% 62% 60.00% Goal achieved !!! 39.53% 40.00% 20.00% 0.08% 0.07% 0.00% 改善前 改善中 目标 实际 Before improvement During improvement Actual Goal 确认:崔守琴 完成日期; Confirmer: Cui Shouqin Date of completion: Jan 22nd, 2013

9 下次课题目标 提高汽缸头油堵压入合格率 课 题 展 望 What to do next Goal for the next research
N 课 题 展 望 What to do next   下次课题目标 Goal for the next research 提高汽缸头油堵压入合格率 Improve the pass rate of the press-in of greasy blockage on cylinder head


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