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TwinCAT NCI 包含 完整的NCI功能 强大的PLC功能 (IEC ) 强大的点对点轴功能

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Presentation on theme: "TwinCAT NCI 包含 完整的NCI功能 强大的PLC功能 (IEC ) 强大的点对点轴功能"— Presentation transcript:

1 TwinCAT NCI 包含 完整的NCI功能 强大的PLC功能 (IEC 61131-3) 强大的点对点轴功能
ScopeView 用于调试诊断 NCI/CNC-HMI (选项) 1

2 Configuration and programming
TwinCAT NCI: 组件 VGA Disk LAN Parallel Harddisk Modem RS 232 C Display drive Ethernet Port Application HMI Windows Application ... Configuration and programming NC-Interpreter System Manager PLC ADS KERNEL MODE NCI Server NC PTP Server PLC Server I/O Server Realtime Kernel Extension NT / 2000 / XP 译码器interpreter,解释执行G代码 I/O Mapping Lightbus Profibus Interbus CANopen DeviceNet Sercos Ethernet 2

3 点对点运动控制与插补功能的灵活组合 例如点对点功能与主从轴功能的充分应用 轴的配置简单灵活,即使NC程序正在运行
TwinCAT NCI: 关键特点 点对点运动控制与插补功能的灵活组合 例如点对点功能与主从轴功能的充分应用 轴的配置简单灵活,即使NC程序正在运行 插补轴,PTP轴和从轴功能混合使用,虚轴实轴的自由运用 诊断分析方法多样 TwinCAT ScopeView (X/t-Plot, XvsY Plot) System Manager 3

4 G代码 DIN66025 扩展的语法,G代码编程 31 插补通道(亮点,相对于CNC) 每通道3个插补轴,5个辅助轴
TwinCAT NCI: 基本功能 G代码 DIN66025 扩展的语法,G代码编程 31 插补通道(亮点,相对于CNC) 每通道3个插补轴,5个辅助轴 直线插补,圆弧插补,螺旋线插补 Look Ahead 路径速度超调 4

5 刀具参数可以在线设置,通过G代码或者PLC功能块
TwinCAT NCI: 基本功能 刀具补偿 刀具参数可以在线设置,通过G代码或者PLC功能块 在线修改零点进行坐标平移 英制公制切换 (G70/G71) 5

6 实际路径速度的信息,位移以及剩余位移信息 轴配置灵活,可以在PTP轴和插补轴之间灵活切换
TwinCAT NCI: 基本功能 从轴功能(多样化) 程序段过渡时配置动态特性参数 程序段过渡时改变速度以平滑过渡 实际路径速度的信息,位移以及剩余位移信息 轴配置灵活,可以在PTP轴和插补轴之间灵活切换 6

7 路径过渡点之间可以用多义线和贝塞尔样条曲线等平滑过渡
TwinCAT NCI: 辅助功能 路径过渡点之间可以用多义线和贝塞尔样条曲线等平滑过渡 7

8 路径急停功能 路径重启功能 辅助轴:与路径插补同时运动(8轴插补) 辅助轴:单独运动(旋转) 切向跟随功能(法向对准圆心)
TwinCAT NCI: 辅助功能 路径急停功能 路径重启功能 辅助轴:与路径插补同时运动(8轴插补) 辅助轴:单独运动(旋转) 切向跟随功能(法向对准圆心) 8

9 TwinCAT Motion Control NCI: 辅助功能
位置示教功能,生成加工程序 节点增加(external setpoint generator) 叠加运动 9

10 TwinCAT NCI: 切向跟随 应用实例 玻璃切割 金属折弯 10

11 门窗加工(木工机械等,特别适合多工位,插补简单) 复杂的钻床 取放机构,如贴片机 水射流切割 电路板加工
TwinCAT NCI: 应用实例 门窗加工(木工机械等,特别适合多工位,插补简单) 复杂的钻床 取放机构,如贴片机 水射流切割 电路板加工 金属折弯 (Flying saw + NCI) 精整管加工(Camming + NCI) 11

12 TwinCAT CNC 每通道32个插补轴 G代码编程标准 DIN 66025 Code带高级语言扩展 不同的坐标变换
12

13 TwinCAT NCI & CNC Properties TwinCAT NCI TwinCAT CNC
Max. number of axes/spindle Max. number of spindles Max. number independent channels Max. number of axes/spindle per channel: 255 controlled by PLC 31 3 path axes + 5 auxiliary axes 64 12 32 / 6 spindle PLC - Programming IEC CNC - Programming DIN with extensions with subprogram DIN with extensions High Level Language extension with subprogram Interpolation functions Linear-, circular-, helical-interpolation Jerk limiting slope Look Ahead Linear-, circular-, helical- interpolation Jerk limiting slope Spline Interpolation Taping HSC, etc.

14 TwinCAT NCI & CNC Properties TwinCAT NCI TwinCAT CNC Axis functions
Channel override Different types of error-compensation Gantry axis Axis tracking Auxiliary axes Master/Slave-axis Axis exchange between channels Different types of error- compensation Master/Slave-axis Axis exchange between channels Spindle synchronization Realtime - transformation none Coordinate- and cinematic- transformation 5-axes-functionality, RTCP

15 TwinCAT NCI & CNC Properties TwinCAT NCI TwinCAT CNC Axis - interface
Analog-/Encoder-Axes interface over fieldbus system Digital-Axes-interface over Lightbus, Sercos, Profibus MC, EtherCAT … I/O - System Fieldbussystem over Lightbus, Profibus DP, CANopen, DeviceNet, Interbus, Sercos, Ethernet, EtherCAT, PC-Interfaces …

16 TwinCAT CNC Basic system
1 CNC-channel, (max. 12 channel) 8 Axes/Spindle, (max. 64 Axes/Spindle option) TwinCAT CNC Axes Pack 64 Axes/Spindle TwinCAT CNC Channel Pack 1 additional CNC-channel (max. 12 channels) TwinCAT CNC Transformation Coordinate- and cinematic- transformation 5-Axes-Functionality, RTCP, Hexapod, SCARA, etc. TwinCAT CNC Spline Interpolation HSC (High Speed Cutting)目前该功能单独拆分出来 Akima, BSpline 16

17 Configuration and programming
TwinCAT CNC VGA Disk LAN Parallel Harddisk Modem RS 232 C Display drive Ethernet Port Application HMI Windows Application ... Configuration and programming System Manager PLC CNC KERNEL MODE I/O Server PLC Server CNC Server Realtime Kernel Extension NT / 2000 / XP I/O Mapping Lightbus Profibus Interbus CANopen DeviceNet Sercos Ethernet 17

18 TwinCAT Motion Control CNC/NCI HMI: Components
TcSystemState TcChannelStatus TcAxisList TcSpeedControl TcOverride others… .NET Components TwinCAT.Cnc.dll TcCnc Server USER MODE ADS KERNEL MODE PLC Server CNC Server NC/NCI Server HLI 19

19 TwinCAT Motion Control CNC/NCI HMI: Standard HMI
HÜMNOS/OSACA conform Microsoft .NET Basis Easy to configure Easy to use Use of standard Microsoft Technologies 20

20 TwinCAT Motion Control CNC/NCI HMI: Transline HMI
Transline conform Easy to change 21

21 TwinCAT Motion Control CNC/NCI HMI: 操作面板
Control Panel for automobile industry -> Transline concept Machine control panel User specific solutions -> easy to solve 22


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