– MiNa Material and Machining Lab – 創新的玻璃輔助二氧化碳雷射對矽的加工技術 1 – MiNa Material and Machining Lab – 創新的玻璃輔助二氧化碳雷射對矽的加工技術 指導教授:鍾震桂 副教授 報告人:蕭恩柔 作者:林士隆、蕭恩柔、吳孟諭 國立成功大學機械學系暨研究所 研究生 Graduate Student, Dep’t of Mechanical Engineering, NCKU Tel: 06-2757575 ext. 62159-10, E-mail:ckchung@mail.ncku.edu.tw 20
Si Industry and Products Silicon have been widely used in the application of IC Chip , solar energy opto-electronics, etc… IC Chip Solar Cell Silicon Wafer
Si Industry and Products Application: wafer code name, batch number, the type of the products, trademark, made date.
Application in our Life 3C Products
Traditional Silicon Cutting and Marking Wear Disadvantage: 1.Fracture edge at random 2.Powder and chip 3.Apt to injure hands 4.Not easy to control
Commercial Silicon Cutting by Diamond Wheel Disadvantage: 1.Fracture edge at random 2.Powder and chip 3.Unable to cut special form 4.Diamond wheel wear 5.Need using water and tape
Commercial Silicon Cutting by Short Wavelength Laser Nd:YAG Laser Excimer Laser Femtosecond Laser Disadvantage: 1.Expensive 2.Need mask No CO2 laser for Si etching /drilling /cutting Cutting of thin silicon wafer
Patent Method of Si Wafer Marking 專利名稱 :避免產生潑濺碎片之晶圓標號製作方法 專利公告號 : 359885 專利公告日期: 2005.5.27 申請人名稱 : 台灣積體電路製造股份有限公司
Our Novel Approach for Si Micromachining Patent pending Laser Etching Laser Drilling 10 passes 40 passes
Heart Sharp Cutting “Heart”type cutting In ambient air Experimental data Power: 30 W Speed: 5.715 (mm/sec) Pass: 20 In ambient air
Cutting of Si Wafer Patent pending 4” Silicon wafer cutting Experimental data Power: 30 W Speed: 5.715 (mm/sec) Pass: 20 In ambient air
Si Marking by CO2 Laser Patent pending “NCKU” marking (b) Experiment data Power: 21 W Speed: 5 (mm/sec) Pass: 1 In ambient air (a)
創意歷程 創意歷程 : 作者創意源起於CO2雷射對矽晶圓與玻璃的接合技術。 優缺點 : 優點: 快速、便宜、低成本、低能量功率、不需光罩輔助,就可完成矽晶圓切割、加工與刻印等目的。沒有傳統鑽石輪刀刀具磨損和晶片易破裂問題,也不需昂貴的短波長Nd:YAG或UV-laser等設備。 缺點: 接合的密緊度與加工的品質有很大的關係。 切割與鑽孔的解析度在100um左右,若要更小必須更換雷射鏡組。
High technology industry: Application Market High technology industry: IC , Microelectronics , Package, Solar energy opto-electronics, Optoelectronic and MEMS devices... Interest of Industry: 台積電、日月光、力晶、茂迪、旗勝、益通、聯電、茂德、南科、華邦電、飛信、景碩等。
Summary 4. We could mark on top or back side of silicon wafer. The wavelength of CO2 laser is 10.64 um and not absorbed by silicon material. we put a silicon on the top of the glass material or metal-coated substrate, CO2 laser can cut or mark the silicon wafer. 2. In comparison with conventional Nd:YAG or excimer laser or diamond wheel for silicon cutting, CO2 laser machined Si technology is a easy, fast, low cost, low power, no powder and chip, no necessary photolithography and mask Si cutting / drilling : Other CO2 Laser Processing Cut a 4” Si wafer has been successful demonstrated. Etch through Si wafer to be a hole pattern and a heart-shaped hollow. 4. We could mark on top or back side of silicon wafer.
Laser Related Patent List 鍾震桂、林育全,“切割脆性材料之方法及裝置”,台灣發明第250911號,2006/03-2024/12。 CK Chung, and YC Lin, “Method and apparatus for machining a brittle material”, TW 250911, 2006/03-2024/12. 鍾震桂、吳孟諭、蕭恩柔,“加工硬脆材料之方法”審查中 CK Chung, MY Wu and E J Hsiao, “Method for machining a brittle material”, patent filed. 鍾震桂、吳孟諭、宋雲傑,“矽晶圓之切割和加工方法”審查中 CK Chung, MY Wu and YC Sung, “Method of cutting and processing a silicon wafer”, patent filed. 鍾震桂、吳孟諭、蕭恩柔,“表面上具有標記之矽材料及其形成方法”審查中 CK Chung, MY Wu and E J Hsiao, “Silicon material having a mark on the surface thereof and the method for making the same”, patent filed.
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